Product · Annulus

Drilling. The kick before the pit.

Influx and loss rate estimated from rig-floor channels, ranked against ballooning, connections, pump ramps and sensor faults. Designed to state the smallest detectable influx per hole section at today's noise. Advisory only.

In designDesigned from existing building blocks. Not built.

Engine · Unknown-input estimator on the drillstring-annulus hydraulics

1

Influx and loss rate from surface channels, with an interval

2

Kick against ballooning, connection, pump ramp, sensor fault, or unexplained

3

Minimum detectable volume per section (target)

Needs

  • Real-time surface channels: pump strokes, standpipe pressure, flow-out, pit and trip-tank volume
  • Well geometry, mud properties, rig state
  • Connection and flow-check history for the false-alarm score
  • A well-control instructor to check the crew half

Is not

  • Never issues a shut-in
  • Not a managed-pressure drilling system
  • No gas-kick or oil-based-mud number yet (phase 2)
  • No labelled public field kicks
  • Not built. No field result.
Where it stops
Same engine family as Wavepin, moved from the pipe to the annulus: transient flow, signature bank, frozen-threshold tournament. Gives the rig twin real physics; the rig twin stays rehearsal.

Built from

What exists, what does not
pipeintel (Wavepin engines): the line solver (a probe ran it unmodified as a vertical U-tube with a signed influx and exact mass balance), sensor noise, delay, bias and freeze, signature-bank fit, posterior with UNEXPLAINED, frozen-threshold tournament, ledger; about 30–35 %. The rig twin: rig modes as rehearsal context only. The playbook engine: shut-in and kill sequence as a checked contract, never executed (harness, not moat). New: positive-displacement pump boundary, a multi-section grid with drillstring, annulus and bit junction, non-Newtonian friction, pore-pressure influx and threshold-loss terms, ballooning with hysteresis, open-flowline return with lag and drain-back, a paddle sensor, pit and trip-tank integrator, per-mode re-baselining, a rig-state classifier, an independent second truth model. Phase 2: gas kick, shared with Tieback.

First proof

The experiment
Four to six weeks, one person. Single-phase, water-based mud, simulation only. A vertical U-tube with positive-displacement pump, open flowline and pit; 2,000 scenarios with connections, pump ramps, ballooning and pit transfers; real-time channel noise from released drilling data if channels and licence check out. Pit-gain and delta-flow thresholds, flow-back fingerprinting and a lumped observer against the estimator. Kick detection volume and response time at a frozen false-flow-check rate; truth from an independent second implementation; ballooning-against-influx confusion stated.

Tournament

Scored against
Truth: a wellbore simulator (multi-section U-tube, pump, open flowline with lag and drain-back, paddle sensor, pit and trip tank) with liquid influx and loss of 0.2–20 bbl, ballooning, connections, pump ramps, pit transfers, heave-like noise, sensor drift and freeze; an independent second implementation as truth for a subset. Estimator on a coarser grid with nominal compressibility and friction. Against: pit-gain threshold, delta-flow threshold, trend rule, flow-back fingerprinting, a lumped observer, the signature-bank engine, constrained moving-horizon, a learned model. Thresholds frozen at a stated false-flow-check rate. Out of distribution: rheology, geometry, ballooning held out, heave, noise, hidden gas solubility. Scored: kick detection volume, response time, false flow checks per 100 rig-hours, ballooning misread rate, influx-rate error, interval coverage, minimum detectable volume per section.
Kill rule
No gain over flow-back fingerprinting and a lumped observer at the frozen false-flow-check rate: Annulus is dropped.
Also
Annulus — Drilling. The kick before the pit. · OOH